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PF-081 · Verified method

Compressed Air Heat Recovery Calculator

Estimate recoverable heat/usable hot-air or hot-water energy.

Inputs

%
%
currency/kWh
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Useful equipment for this calculation

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ENGINEERING GUIDE

Use the Compressed Air Heat Recovery Calculator to estimate recoverable heat/usable hot-air or hot-water energy. The calculator uses Compressor input power, Load factor, Recoverable heat fraction, Operating hours per year and Electricity price and reports recoverable kw/kwh; annual value.

How to interpret the result

Read the result in the context of the selected units and pressure basis. For this tool, the primary outputs are recoverable kw/kwh; annual value. Change one input at a time when comparing scenarios so the effect of each variable remains clear.

Formula and methodology

PneumaForge applies this verified method: Energy balance / usable heat fraction. The functional engine is shared with related tools in the heat-recovery family, while this page solves the specific intent represented by compressed air heat recovery calculator.

Energy balance / usable heat fraction

Variables and inputs

  • Compressor input power
  • Load factor
  • Recoverable heat fraction
  • Operating hours per year
  • Electricity price

Worked example

Reproducible example: start with the calculator's default values (Compressor input power = 50; Load factor = 80; Recoverable heat fraction = 75; Operating hours per year = 4000) and calculate the result. Then change the variable most relevant to your application and compare the new recoverable kw/kwh; annual value against the baseline.

Assumptions and limits

Steady sensible-heat balance; density at ventilation-air state. Recoverable fraction is user/OEM input; no universal 100% assumption.

Engineering tips

  • Use FAD or another clearly stated reference flow consistently across compressor comparisons.
  • Prefer measured package input power or CAGI/OEM data when comparing real machines.
  • Separate peak demand, average demand and redundancy requirements before selecting installed capacity.
  • Keep the inputs used for compressed air heat recovery calculator on a consistent engineering basis before comparing alternatives.

Frequently asked questions

What does the Compressed Air Heat Recovery Calculator calculate?

It is designed to estimate recoverable heat/usable hot-air or hot-water energy. The reported outputs are recoverable kw/kwh; annual value.

What inputs does the Compressed Air Heat Recovery Calculator use?

The calculator uses Compressor input power, Load factor, Recoverable heat fraction, Operating hours per year and Electricity price. Only use values that represent the same operating condition or design case.

What formula or method is used?

The calculation follows: Energy balance / usable heat fraction. The page also states the assumptions that define where the method is valid.

Which assumptions can affect the result?

Steady sensible-heat balance; density at ventilation-air state. Recoverable fraction is user/OEM input; no universal 100% assumption.

Can I use different units?

Yes. PneumaForge converts supported units through canonical engineering units. For compressed-air reference flows and pressure bases, the reference pressure and temperature must also remain consistent.